How to Assess Granular Segregation Effect on Powder Behavior with GranuTools Instruments

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Understanding Granular Segregation

Granular segregation, a common occurrence in powders, refers to the tendency of particles with similar properties to gather while those with differing properties separate. This phenomenon primarily stems from differences in size distribution among particles. Smaller grains tend to gather with each other, while larger grains separate, leading to effects like the “Brazil nut effect.”

Importance of Avoiding Granular Segregation

While granular segregation may have applications in certain industries like mining, it poses significant challenges in most manufacturing processes. In industries such as pharmaceuticals, where homogeneity is crucial for dosage consistency, segregation can lead to ineffective or even dangerous products. Additionally, segregation alters powder properties, affecting processability, bulk density, and ultimately, product quality.

Assessing Granular Segregation Effect

Utilizing Powder Characterization Instruments

GranuTools offers advanced instruments like the GranuPack and GranuDrum for evaluating granular segregation effects on powder behavior.

GranuPack: Investigating Packing Dynamics

The GranuPack enables the measurement of packing dynamics, crucial for understanding segregation’s impact on powder densification. By providing insights into tapped density measurements under static conditions, it facilitates a deeper understanding of segregation effects.

GranuDrum: Quantifying Flowability Changes

For dynamic conditions encountered during manufacturing processes, the GranuDrum proves invaluable. By employing a rotating drum method, it quantifies changes in flowability due to segregation. This method assesses flow behavior before and after flow, offering comprehensive insights into segregation effects.

Conclusion: Advancing Powder Characterization for Segregation Evaluation

Granular segregation presents significant challenges in powder handling and manufacturing. To mitigate its adverse effects, precise characterization is essential. Instruments like the GranuPack and GranuDrum provide valuable tools for evaluating segregation effects on packing dynamics, bulk density, and flowability. By leveraging these tools, industries can optimize processes and ensure product quality.

Also Read:

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  2. Powder Flow Characterization: Granutools Leading the Way

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